In many projects, custom-machine components are important. There are many materials one can use for these components, but there is an advantage if you use industrial polymers instead of metallic materials. Most design engineers instinctively choose metallic material for these components. However, a more sensible alternative for precision-machined, high-strength durable parts is machined polymers and composites. Below are some benefits of using industrial polymers over the traditional metal material for precision parts.
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One of the benefits of using industrial polymers over metal is that it is more cost-effective. Polymers are lighter and provide more advantage over metals because they offer lower freight costs for equipment that is regularly handled over their lifetime. Polymers also have lower frictional properties of wear components compared to metal so that they provide lower power motors for moving parts, in bearing and wear applications. This low frictional property makes it also wear less. With a lower wear rate, there are less maintenance-related downtimes. Your equipment can then produce more profit longer. Polymers are lighter and less expensive than raw metal materials used for parts. They are also produced in faster cycles than metals and your costs are reduced during manufacturing.
Polymers are more resistant to chemicals than metals. If a metal has no extensive and secondary finishes and coatings, it can easily be attacked by a lot of common chemicals. They can corrode due to moisture or if they come in close contact with other unlike metals, this is another major concern. Polymers and composites are resistant even to the harshest chemicals. This is why it can manufacture and use precision fluid handling components in the chemical and processing industries. If it is manufactured using metal materials, then it could easily be dissolved. Polymers can also stand very high temperatures for machining.
Unlike metal, polymer parts do not require post-treatment finishing efforts. The reason for this is that they are thermally and electrically insulating. Using a metallic material would require secondary processing and coating so that it can achieve insulating properties.
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Industrial Polymers Corporation. Thus it becomes more expensive to have metallic components because of this. And, the level of insulation offered is not the same as that offered by polymer materials. Polymers are naturally corrosion resistant and they don’t experience galvanic effects when using metal that requires sheathing. Polymers can also be compounded with color before machining so that they don’t require post-treatment finishing efforts like painting.
There are many applications of polymer materials that can be used in many industries. This shows their utility and versatility as compared to their metal counterparts.
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